847.447.0700

The Difference Between Monotrol Pedal Shifting and Lever Shift

The Difference Between Monotrol Pedal Shifting and Lever Shift

May 2, 2017

Many different companies rely on their forklift fleet for their production which means that their staff must be well trained to operate the forklift equipment.  Forklifts are somewhat complex machines to operate, as operators must simultaneously control the steering, shifting, and lift itself.  Traditionally, the gear shifting for forklifts is done with a lever shifter that operators control with their hands.  The introduction of the monotrol pedal, a pedal that shifts between gears, has helped free up the hands of forklift operators by giving them a way to shift gears with their feet.  Read the following descriptions to learn more about monotrol pedals and lever shifters for forklift shifting.

Forklift Lever Shifter

Forklift-Training-Services-in-Chicago-ILForklifts with lever shifters work in a similar manner to vehicles with manual shifting.  The lever shifter is located in the operator cab near the steering wheel and other levers used to control the hydraulic lift and various attachments.  It is common for forklifts to have two shift levers, one to shift between forward, neutral, and reverse, and a gear shift lever to select gear ratios that determine travel speed.  Operators must press down on the clutch pedal when shifting between gears.  The gear shift lever gives operators good control over the speed and gear shifting of the forklift.  However, the use of these hand levers along with the pressing of the clutch pedal can make the overall operation more complicated.

Monotrol Pedal Shifting

The monotrol pedal is a pedal that controls the shifting and acceleration of the forklift.  This pedal allows operators to switch between forward and reverse with their feet, and it also controls acceleration which eliminates the need for another gear shifting lever and clutch pedal.  Forklifts with monotrol pedal shifting are less complicated to operate than those with lever shifters and they give operators more freedom with their hands to better control steering and the lifts.

The main issue with monotrol pedals is that they are more difficult to control than traditional lever shifters.  Forklifts with monotrol pedals do not have different gear settings to help control the speed which means that the speed is determined by the amount of pressure you put on the pedal.  If the pedal is touchy, inching forward can be difficult.  These pedals are also a potential safety issue.  If an operator accidentally steps on the pedal as they are entering or exiting the machine, the forklift will move.  Forklifts with lever shifters will not move until the operator puts the forklift in gear.

Both forklift shifting mechanisms have their advantages and disadvantages that you must carefully consider when choosing between the two.  Regardless of which style shifting your forklifts have, it is very important for you to provide extensive forklift operator training for your employees to review basic operation and safety of your equipment.  In depth operator training is the most effective way to avoid accidents.  If you cannot provide training for your employees in-house, contact RHI Lifts for our forklift operator training services.  We provide training and certification classes for businesses in the Chicago area.  Give us a call at (847) 447-0700 for more information.